Tesla | 2015-2016

GigaLab and Battery Material Selection

Structured evaluation, supplier benchmarking, and laboratory buildout during Tesla hypergrowth.

Battery MaterialsRequirementsLab Buildout
Travis and colleagues atop Gigafactory 1 during the early construction days.
Travis and colleagues atop Gigafactory 1 during the early construction days.

Overview

At Tesla, Travis supported battery-material selection, supplier evaluation, laboratory development, and manufacturing-readiness activities during Model 3 and Gigafactory 1 launch work.

The Challenge

Fast technical decisions required clear requirements, comparable supplier data, hands-on testing, and a lab system capable of supporting hypergrowth.

Travis's Role

Battery materials and evaluation contributor across adhesives, coatings, test plans, custom formulations, stakeholder requirements, and quality laboratory buildout.

What Travis Built

Test programs across mechanical, thermal, electrical, and environmental requirements; custom adhesive formulations; supplier benchmarking workflows; and support for Gigafactory 1 quality lab design and build.

Stakeholder RequirementsSupplier OptionsTest MatrixCustom BenchmarksLab BuildoutComparable DataMaterial SelectionManufacturing Readiness

Lesson learned

Good technical decisions require clear requirements, structured comparisons, and enough hands-on testing to know what the data actually means.